Are you seeking your industrial fan's maintenance guide? Are you facing problems with your industrial cooling systems, like overheating, high maintenance needs, and poor cooling? Protecting workers' health, an increase in productivity all of these contribute to the industrial cooling system. Common Fan Malfunctions & Troubleshooting in Industrial fans have a significant role in improving the employees' welfare, productivity, and health. In this blog, we will discuss a preventive maintenance guide for industrial systems.

What are industrial fans?

Industrial fans are specially manufactured to change the airflow of a particular area. That reduces the temperature in your factory. Industrial fans are designed to maintain the proper ventilation and ensure the quality of air. The industrial fans are reducing the overheating of machinery, reducing the health risks, for many industries like manufacturing plants and chemical plants. Moreover, industrial fans are made for different industries, like centrifugal, exhaust, duct, and mixed flow fans.

Why do industrial fans stop working effectively?

There are various reasons industrial fans stop working effectively, like overheating due to friction in harsh climates, and the dust components go inside and accumulate on the fan's blades. Moreover, all Industrial fans have various factors that can lead to a loss of efficiency and not work properly. The friction of the bearing can cause overheating, and very noisy industrial fans stop working effectively.

Misalignment of the shaft leads to vibration and unusual noise.
Inequality of the fan blade reduces the airflow.
An electric voltage imbalance, like an irregular power supply, destroys the motor.
The electrical switch is defective, and dirt damages the air filters.
Speed-related issues, like the slow speed of fans.
Not using proper lubrication on the motor parts, like shafts and moving parts of the ventilation system.
Skip inspection of fan maintenance and unusable lubricant.

Always make sure that industrial fan systems run effectively because of the proper maintenance, inspection, and testing of all the parts. It is a life-expanding tip for your fans.

Essential tips for fan maintenance:

Regular cleaning and inspection: dust and debris are accumulating on your industrial cooling system and reducing the airflow. Always check the bearings, blades, and some normal aspects like electricity, cracks, or dirt.
Lubrication on your industrial fans: without using any fans, it reduces their friction and prevents wear, and lubricant protects their parts, and you always need to run them according to the manufacturer's recommendations.
Analyze noise and vibration: vibration is the cause of imbalance and misalignment of the bearing. When you analyze the vibration, you need to fix the problems because it can be the cause of damage to your industrial cooling system.
Fan blades and components make cleaning: dust and a rough environment affect the performance and speed of the industrial cooling system. You need to clean them with an air compressor and with a soft brush.
Airflow and pressure: You need to regularly check the fan speed and ensure the optimum capacity, and use airflow sensors that measure the airflow of your industrial cooling system.
Belt conditions: check the belt conditions. If the belt is cracked and shows any signs of wear or breakouts, you need to replace the belt. And the belt lifetime is 6 to 12 months, depending on their maintenance and the environment.
Check all the air filters: To maintain the industrial cooling system, replace all the air filters and clean them regularly because of heavy dust and pollution. Always use high-quality filters to maintain efficient airflow.
Maintenance record: note all the maintenance dates, repairs, inspections, and replacements of all air filters.

Key Equipment for Industrial Fan Repair & Upkeep

Industrial fans require having the right tools to maintain equipment, improve the power of the system, and extend their lifespan.

Common Fan Malfunctions & Troubleshooting

Alignment tools are used to ensure proper alignment of the shaft and bearings of the fan's motor. It reduces the risk of bearing damage. These tools help to reduce the energy loss of the system.
Use wrenches to ensure that nut bolts and all other components are specific. Because under-tightening leads to many mechanical failures.
Employ a multimeter to analyze the electrical components of the fan system, including the motor and fan. It measures the high or low voltage in the motor and helps to identify the fault in the electric motor.
Lubrication injector to easily move all the parts like bearings, motors, etc., using grease oils and pumps to reduce overheating and increase their lifetime.
Use airflow meters to measure the quality and the capacity of the air.

Why choose Bigvent fans?

Bigvent fans serve a large variety of industrial cooling systems, industrial coolers, exhaust fans, HVLS fans, Domestic fans, and mobile fans for commercial, industrial, railway industry or small workshops. Moreover, this company has it strong reputation in the industrial cooling market. Our professionals and experts are dedicated and excited to provide their cutting-edge services. To conclude this topic, you can follow all these tips and tools to ensure that industrial fans are cost-saving and consume less energy, and maintenance is necessary for all industrial cooling systems.