How to Reduce Temperature in Factory? - Numerous issues for industry workers can be caused due to high temperatures. Keeping factories cool is a challenging task as factories are busy environments and are often full of machinery & people working. Almost all the factories are in constant use and equipment running overnight, which means the building is not getting any time to cool down, causing high temperatures in the factory, here we will explore How to Reduce Temperature in Factory? Stay tuned to learn more details. Constant working in the factories can cause temperatures that can cause several issues for workers. However, here we have researched the ways to reduce the temperature in the factory. There are several ways to keep the factory cool. The Scorching Truth: Temperature's Impact on Factory Performance
High temperatures can hurt work productivity and worker safety. If the temperatures of the factories are high, then it can have an impact on the product efficiency and costs. Below is the breakdown of the statistics for high temperatures in factories:
- The peak temperatures for the working of labor can be 24.90°C (76.8°F). If the workers are working beyond this temperature, then the risk of the negative impact of the temperature on the workers’ health can increase.
- According to the studies in India, it is found that the a significant reduction in the output with an increase in temperature by 2% to 4% per degree Celsius.
- Working in higher temperatures, the workers can lose 50% of their work potential.
Why reduce the temperature in a factory?
It is crucial to maintain a reliable temperature that can offer safety to the employees and improve the longevity of the equipment. A healthy and comfortable working environment in the factories can offer prevention from equipment damage and offer benefits for the manufacturing processes. The reduced temperature in the factories can offer the following benefits, including:
- Reduced temperature in the factories can maintain the health and safety of the workers. When the temperatures in the factories are higher, it can lead to heatstroke or exhaustion. If the temperature is maintained properly, then it can reduce the risks of health issues for workers in the workspace.
- Sometimes, workers in the factories may experience fatigue, and this concern can lead to different health issues, including long-term chronic diseases.
- When workers remain in hot environments for a long time, it can cause dehydration. A cool workplace can enhance the hydration for the workers. With a cooler workplace, it becomes easy to reduce the risks of dehydration among the workers and prevent the health issues related to dehydration.
- By reducing the temperature in the factory, it becomes easy to prevent equipment damage and support the electronic and mechanical equipment for longevity.
- Temperature control can result in preventing overheat in the space and can extend the longevity of the equipment. Reduced temperature in the factories can lead to a reduction in maintenance costs.
- A cooler workplace can offer reduced stress to the employees and enhance the workforce and productivity.
- When the manufacturing processes that are temperature sensitive are optimized, it can maintain the efficiency of the chemical reactions and offer appropriate product quality.
How to Reduce Temperature in Factory?
Controlling temperature in the factory during hot summer months can be a challenging task. If the temperature is too high in the factory and you need to cool it down, then there are several methods of reducing heat in the factory, some of the key methods include: Regulate Airflow with Fans
Heat is generated by manufacturing machinery and production processes in the factories. One of the best ways to reduce the temperature is by regulating the airflow with fans, keeping the air moving can be an effective means to cool the factory. It reduces the temperature by removing the hot pockets of air. HVLS (High volume low speed) fans are perfect for reducing the temperature of factories. HVLS fans are large in size and power draw as compared to ceiling or oscillating fans. These industrial fans can evenly distribute the air throughout the facility. To remove the hot air from the factory, placing these fans on the ceiling of your facility can have a huge impact on controlling temperature. Control Temperature with Evaporative Cooling
Using Evaporative cooling is another way to reduce the temperature in the factory. In this, the process of evaporation absorbs the heat to cool the air. Traditional air conditioning and fans may not always be the best solution for reducing the temperature of the factory which is why evaporative cooling should be used It consists of a fan inside an evaporative cooler that draws in hot air that passes over the cooling pad. When the hot air passes over the pad, the water on the pad evaporates and cools the air. In areas with low humidity, evaporative coolers can be highly beneficial because it cools and humidifies the air at the same time. However, evaporation coolers may not be effective in lowering the temperature in areas with higher humidity. Therefore, It is an attractive option to reduce the high temperature in the factory because of its cost-effectiveness and eco-friendly nature compared to traditional air conditioning. Air Conditioning is Cool
Centralizing air conditioning is suitable for climates including humid and arid. Unlike evaporative cooling, air conditioning uses refrigerants to cool the air. In this case, fans pull warm air inside the system and air flows over a series of coils containing refrigerant, that evaporates when the warm air passes over them and cools the air. This option works well for smaller areas such as homes, offices, etc but for large areas such as large manufacturing plants, a series of AC units or more powerful air conditioning units are needed to cool the area effectively. Establish Different Cooling Zones in the Facility
In a building different areas usually have varying cooling needs, which is why implementing different cooling zones within a facility can be an efficient way to reduce the temperature, reducing cost and power consumption. By using programmable thermostats for each zone, the temperature can be easily adjusted preventing unnecessary power usage in different cooling units. High temperatures in manufacturing facilities can cause significant problems, they can even slow down or disrupt machinery operations. Excessive heat can impact both the well-being and productivity of the employees, above listed four options can be considered for managing or controlling temperatures in the factory during the hot summer months. 
How Evaporative Cooling Systems Reduce Heat in Factories
Evaporative cooling systems are ideal for reducing the heat in large commercial areas such as factories, manufacturing plants, etc. These cooling systems work by drawing fresh air from the outside and when the air passes over a series of moist pads and rapidly cools the air with the process of evaporation. These cooling systems are continuously able to draw in air and cool it quickly which means consonant output supply of cool air. That is the primary reason why commercial evaporation systems are suitable and perfect for cooling large areas such as factories and other commercial areas as they keep cooling the environment constantly. Beating the Heat: Strategies for Cooler Factories
| Category | Tips | Description | Impact |
| Ventilation & Airflow | Improve Natural Ventilation | Ventilation can modify the layout of the factory to promote natural airflow in the space. Different features, such as roof vents, can be utilized and are placed on the windows that can allow the hot air to exit and offer entrance for cooler air. Natural ventilation can ensure that no obstacles can block the pathways of the airflow. | These ventilation and airflow can reduce the hot air from the space and replace the hot air with cooler air and offering reduced temperature in the workplace. |
| Insulation & Building Envelope | Insulate Roof and Walls | Insulation and the building envelope can offer appropriate insulation to the roof and walls of the factories. The insulation can offer protection from the sun's heat and help to retain the cooler air inside the factories. | Significantly reduces heat gain from solar radiation, keeping the interior cooler and reducing the load on any cooling systems. Insulation can help reduce the heat gain from the sun's radiation and reduce the extra load on the systems for cooling. |
| Heat Source Management | Regular Equipment Maintenance | When the equipment is maintained properly, it can offer protection from overheating. Overheating of the equipment is the result of irregular maintenance and offers unproductive operation that can generate more heat. | With proper heat source management, it becomes easy to maintain and prevent the extra heat generation. If the heat source is maintained properly, it can offer a stable and comfortable temperature in the factory. |
Cooling Technologies for Temperature Reduction:
| Cooling Technologies | Evaporative Coolers (Desert Coolers) | Cooling technologies, including evaporative coolers and systems, can release the cooler air and allow the hot air to exit from the space. Desert or evaporative coolers can be effective systems for hot and dry climates. | These systems can offer a cost-effective solution for cooling in different climates and can lower temperatures without the use of refrigerants. |
| Operational & Behavioral | Optimize Work Schedules | With the operational processes, the feasible heat-intensive processes work for the cooler parts of the day & night. | Operational tasks and processes can reduce the heat exposure to the worker and minimize the heat load when working in the hotter days and hours. |
Major Benefits of Using Evaporative Cooling Systems
There are multiple benefits to choosing evaporative cooling for the factory, Some of them include: Save energy
Evaporative cooling systems are cooling solutions that are energy efficient and energy saving mainly in large spaces. Air conditioning is a perfect cooling solution for many buildings but is not suitable for large spaces whereas evaporative cooling solutions provide constant cooling across large spaces. Keep doors and windows open
This cooling solution works efficiently even if the doors and windows are open, which is why it is perfect for environments such as factories, large manufacturing plants, etc where doors are left open frequently and for large periods. Fresh air and eco-friendly
One of the best parts of evaporation cooling is that these cooling systems constantly draw fresh air from outside instead of recirculating the same air. Moreover, they are also very eco-friendly and work efficiently with less power consumption. Less maintenance
Evaporating cooling systems cost less both to install and keep it maintained. The maintenance cost is less than many other traditional cooling systems.
People Also Ask How to Reduce the Temperature in Factory?
Question 1. What are the key benefits of evaporative cooling?
Ans. Some of the key benefits include being environmentally friendly, easy maintenance, improved air quality, cost-effectiveness, adding humidity, energy efficiency, natural environment, etc. Question 2. What are the applications of evaporative cooling systems?
Ans. Some applications are warehouses, data centers, factories, automotive, greenhouses, manufacturing plants, pharmaceuticals, etc. Question 3. How to reduce temperature in a factory?
Ans. Temperature can be reduced in factories by insulation, ventilation, dehumidifiers, managing airflow with fans, open Doors, evaporative coolers, installing screen doors, turning off heat sources, etc. Question 4. How to eliminate hot air from a factory?
Ans. By Installation of negative pressure ventilation and cooling systems, you can remove hot air from the factory. Question 5. What are the effects of high temperatures in factories on health?
Ans. High temperatures in factories can lead to serious health issues, including heat stroke, chronic diseases related to the respiratory system, which also affects the functioning of the kidneys. heat cramps, heat exhaustion, mental health issues, and increased risk of accidents.
Question 6. What should be the normal temperatures in the factories?
Ans. The normal temperature that can offer comfort to the worker as well as enhance productivity in the factories should lie between 20°C and 25°C (68°F and 77°F). The temperature for the factories can vary depending on different factors, including work type, industry, size of the industry, and individual preferences of the worker.
Question 7. How can high temperatures in factories affect the working environment?
Ans. High temperatures in the factories can affect the working environment with negative effects. The high temperatures in the factories can increase health risks, reduce productivity, and long-term chronic health issues. If the temperature is high in the factories, then it leads the workers to experience fatigue and increase absenteeism in the workplace.
